Enviroteck
Structural Timber Replacement
Heritage joinery · Lifetime workmanship guarantee · Engineer sign-off

Sensitive Structural Timber Replacement

When treatment alone isn't enough — sensitive heritage joinery to restore structural integrity.

Engineer sign-off · conservation officer documentation included.
The workshop

Three approaches, one principle

Preserve the original timber wherever possible. Replace only what cannot be saved. Match species, grain and profile in everything new.

METHOD 01

Sister-joint

A new matched member fixed alongside the original beam — our default for heritage preservation.

METHOD 02

Splice & scarf

Traditional pegged splice joints for partial replacement of localised decay.

METHOD 03

Full like-for-like

Matched species, grain direction and chamfer profile when the beam is beyond saving.

When treatment alone is no longer enough

Structural timber replacement is what we do when treatment alone is no longer enough. Once a load-bearing beam has lost more than 25 % of its cross-sectional area to woodworm, dry rot or long-term wet rot, chemical treatment will kill the infestation but cannot restore lost structural capacity. The timber needs strengthening, and in Ireland that means heritage joinery done properly.

Our default approach is sister-jointing: a new matched member fixed alongside the original beam using traditional pegged joinery and concealed stainless steel connectors. The original timber stays in place, the structural job is done, and the heritage character is preserved. Full replacement is reserved for beams beyond saving — about one job in five.

Wrong replacement is worse than no replacement

Wrong replacement is worse than no replacement. We have followed jobs where contractors removed an original 200-year-old oak ridge beam, dropped in a glulam engineered substitute and called the project complete — only to discover the new beam transferred load unevenly into the masonry below, cracking gables that had stood untouched for two centuries.

Sensitive replacement requires three competencies working together: a structural understanding of how the original building distributes load, a joiner's eye for matched species and grain direction, and a conservation framework that satisfies the local authority's protected-structure officer. We bring all three under one roof.

When to call us instead of a chemical specialist

01

Visible beam deflection

Any drop visible to the eye in a structural beam indicates cross-section loss exceeding the safe limit and demands engineer assessment.

02

Cracking in walls above

Stair-step cracks in masonry above a beam suggest the beam is no longer carrying its share of the load.

03

Door or window frame distortion

Doors that suddenly stick, or windows that no longer open, often signal lintel failure above the opening.

04

Soft, spongy timber on probing

An awl that penetrates more than 10 mm into structural oak indicates internal decay beyond chemical treatment.

05

Visible rot mycelium

White cotton-wool growth or rust-coloured fruiting bodies inside a beam mean the timber's structural function is finished.

06

Post-leak floor sag

After a roof leak or burst pipe, joist ends embedded in wet masonry often need sister-jointing within two seasons.

Studio workflow

From quote to handover pack

01

Structural quote + engineer sign-off

A PCA surveyor inspects every suspect member; where load-bearing capacity is in doubt, a chartered structural engineer signs off the calculations and the replacement spec.

02

Conservation officer engagement

For protected structures we prepare the Section 5 / Declaration documentation, photographs and method statement at no extra cost.

03

Workshop preparation

Replacement timber is selected by species, grain direction and chamfer profile to match the original, then pre-treated with boron in a workshop dip tank.

04

Temporary propping

Needle-propping above the beam protects the structure during the cut and lift. The original ceiling or roof finish is preserved where possible.

05

Joint making

Sister-jointing uses traditional pegged mortise-and-tenon or scarf joints, hidden stainless steel connectors and DPC membrane isolation at any timber-to-masonry junction.

06

Finish and document

New timber is hand-finished to match the original patina. Photographs, drawings and the engineer's calculations are bound into your handover pack.

07

Lifetime workmanship guarantee

If a joint we made fails, we return and repair it free for the lifetime of the timber. The guarantee transfers to any future owner.

Case study · 1820s Georgian townhouse, Drogheda

Three first-floor joists sister-jointed in matched oak

A buyer's surveyor flagged severe wet rot in three first-floor joist ends embedded in a damp solid-wall gable of an 1820s townhouse on Drogheda's North Strand. The mortgage lender required remediation before drawdown. We needle-propped the floor above, cut back the rotted joist ends, prepared new matched Irish oak in our workshop (boron-dipped, scribed to the original grain), sister-jointed with pegged mortise-and-tenon joints and DPC isolation against the masonry. Engineer sign-off was issued within five working days. Total turnaround: 11 days from quote to handover.

Pricing guidance

Sister-jointing a single beam runs €1,400–€2,800 depending on access and joint complexity. A full purlin or principal-rafter replacement is €3,500–€7,500 per member. A complete first-floor joist replacement programme (typical Georgian townhouse) sits €12,000–€28,000 including the chartered engineer's fee and the conservation consent paperwork. We never quote without the structural quote first.

Typical single-beam sister-joint: 1–2 days. Full purlin replacement: 1–2 weeks.
Typical duration
Workmanship guaranteed for the lifetime of the timber.
Aftercare
PCA Member · Chartered structural engineer sign-off available · ICOMOS Ireland heritage charter
Certifications

Why Enviroteck for structural replacement

Irish-grown oak, air-dried 24 months

We source from licensed Wicklow and Wexford estates. No imported European oak; no kiln-dried substitutes that move once installed.

Five matched timber tones held in stock

Light oak, weathered oak, pitch pine, Douglas fir, elm — sampled to your beam before cutting.

Lifetime workmanship guarantee

If the joint we made fails, we return and repair it free — for the lifetime of the timber, transferable to future owners.

Engineer + conservation officer panel

Our chartered engineer and our heritage architect are on call for every job. No external sub-contracting; no scope creep.

Most-requested counties for replacement

Also serving across Leinster

Pair replacement with

Twelve answers from the carpentry studio

If the cross-section of a load-bearing beam has been reduced by more than 25 %, or if there is any visible deflection (sagging), chemical treatment alone is no longer safe. Treatment will kill the infestation but cannot restore lost structural capacity. In those cases we either sister-joint a new matched member alongside the existing beam or replace it entirely, depending on the beam's heritage value and the conservation officer's preference.
30+ Years Experience
PCA-Qualified Surveyors
10-Year Written Guarantee
Irish Family Owned
Child, Pet & Pollinator Safe
Fully Insured & Certified
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Speak to a replacement specialist

Free on-site quote · written quote within 48 hours · no obligation. Most enquiries are returned within one working hour.

Mon–Sat 08:00–18:00 · Based in Enniscorthy, Co. Wexford

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